Daewoo Nexia

Since 1994 of release

Repair and car operation



Daewoo Nexia
+ The maintenance instruction
+ Maintenance service
+ The engine
+ 3. The engine (two top camshafts)
+ Cooling system
+ Топлевная and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. The electronic block of management and gauges
+ Transmission
+ 10. A five-speed transmission and the main transfer RPO MM5
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. A forward suspension bracket
+ 15. A drive of forward wheels
+ 16. A back suspension bracket
- Brake system
   17.2. The general description
   17.3. Check of a technical condition of brake system
   17.4. Filling of a tank of the main brake cylinder
   17.5. Removal of air from brake system
   17.6. Washing of brake system
   17.7. Check of a regulator of brake forces
   17.8. Brake hoses (lobbies)
   17.9. Brake hoses (back)
   + 17.10. A lay brake
   17.11. Check of a condition of forward brake overlays
   17.12. Check of a condition of back brake overlays
   17.13. Brake disks
   17.14. Brake drums
   17.15. A brake pedal
   17.16. The main brake cylinder
   17.17. A tank
   17.18. Regulators of brake forces (proportional valves)
   17.19. The main brake cylinder in gathering
   17.20. Repair of the main brake cylinder
   17.21. The disk brake mechanism
   17.22. Колодки and overlays
   17.23. A protective cover of the piston
   17.24. A brake disk
   17.25. A support
   17.26. A guard
   17.27. Support repair
   17.28. The drum-type brake mechanism
   17.29. Adjustment of the brake mechanism
   17.30. Adjustment of a lay brake
   17.31. A basic brake disk
   17.32. The wheel cylinder
   17.33. Repair of the wheel cylinder
   17.34. The vacuum amplifier of brakes
   + 17.35. Antiblocking system of brakes
   17.36. Removal of air from a brake hydraulic drive
   17.37. Removal of air from a brake hydraulic drive manually
   17.38. The valve for removal of air from the block of modulators
   17.39. Electromagnetic valves of modulators
   17.40. The block of hydraulic modulators with electric motors
   17.41. The electronic block of management of braking
   17.42. The gauge of angular speed of a forward wheel
   17.43. Flexible conducting ДУС of a forward wheel
   17.44. The gauge of angular speed of a back wheel
   + 17.45. Flexible conducting ДУС of a back wheel
   17.46. A system electric safety lock
   17.47. Relay ABS
   17.48. Signalling devices
+ Body
+ Heating, ventilation
+ Electric equipment



17.27. Support repair To disassemble

Dismantle of internal protective caps


AND. THE CHISEL
CENTURY THE VICE

4. THE INTERNAL PART OF CASE SKOBY
22. INTERNAL PROTECTIVE CAPS OF DIRECTING PLUGS

Dismantle of a protective cover of the piston

AND. THE CHISEL

4. THE INTERNAL PART OF CASE SKOBY
7. THE PROTECTIVE COVER OF THE PISTON

Dismantle of the directing plug

20. THE DIRECTING PLUG
21. PLUG CONSOLIDATION

Piston dismantle

AND. WOODEN БРУСОК
CENTURY THE VICE
WITH. THE TIP OF THE HOSE WITH COMPRESSED AIR

4. THE INTERNAL PART OF CASE SKOBY
9. THE PISTON
24. THE EXTERNAL PART OF CASE SKOBY

Support dismantling

AND. THE FACE KEY

4. THE INTERNAL PART OF CASE SKOBY
24. THE EXTERNAL PART OF CASE SKOBY

Dismantle of consolidation of the piston

AND. THE WOODEN (PLASTIC) TOOL
CENTURY THE VICE

4. THE INTERNAL PART OF THE CASE OF THE SUPPORT
8. PISTON CONSOLIDATION

PERFORMANCE ORDER
1. To remove a brake support.
2. To take out brake Pads from a support.
3. To remove by means of a chisel internal protective caps of directing plugs from seats on the support case.
4. To remove a protective cover 7 pistons from a support aperture.
5. A few to shift directing plugs 20 in a support and to remove caps from flutes of plugs.
6. To remove a protective cover 7 from the piston and from a support aperture.
7. To shift directing plugs 20 outside скобы and to dismantle consolidations 21 by means of the wooden or plastic tool.
8. Выпрессовать the piston 9 from the cylinder of a support by means of compressed air.
The prevention

It is forbidden to keep fingers the piston at выпрессовы вании it from the cylinder by means of compressed air. It can lead to serious traumas.

To insert брусок from strong wood in the thickness of 15-20 mm into a support window at piston dismantle.


9. To turn out coupling bolts and to separate parts 4 and 24 supports. To clamp a support in a vice.
10. To take out consolidation 8 pistons from a flute of the cylinder of a support by means of the suitable wooden or plastic tool. It is forbidden to use for this purpose metal tools which can damage a mirror of the cylinder or a flute.
11. To turn out the valve of release of air.

To clear

PERFORMANCE ORDER
1. To clear all details spirit or a fresh brake liquid.
2. To dry up details a stream of the compressed air cleared of oil.
3. To blow all apertures in the case скобы and the valve of release of air.

To examine

PERFORMANCE ORDER
1. The piston and a cylinder mirror on presence:
     – Scratches;
     – Jags;
     – Corrosion traces.
2. To replace defective details.
3. If any detail has corrosion traces, to replace a support in gathering.
The prevention

Any processing of a mirror of the cylinder and the piston, connected with metal removal is forbidden.



To collect

Piston installation


AND. WOODEN БРУСОК

4. THE INTERNAL PART OF CASE SKOBY
9. THE PISTON

PERFORMANCE ORDER
1. To establish preliminary greased consolidation 8 pistons in an assembly flute of the cylinder. To be convinced that consolidation is not overwound.
2. To establish preliminary greased piston 9 in the support cylinder. Cautiously to insert the piston 9 into the cylinder. During piston installation it is necessary to be convinced that the piston not заедает, and consolidation normally sits in a cylinder flute. Not утапливать completely the piston in the cylinder. To leave piston edge outside for installation of a protective cover in a piston flute.
3. To establish a protective cover 7 in a flute of the piston and on the case of a support 4.
4. A protective cover 7 pistons by means of assembly adaptation KM-405.
5. To connect parts 4 and 24 supports and to screw coupling bolts. To tighten coupling bolts the moment of 95 Nanometers.
6. To establish consolidations 21 on directing plugs 20. To cover plugs with 20 thin layer of greasing which is delivered in the complete set of spare parts.
7. To establish consolidations 21 in flutes of directing plugs 20. To be convinced that consolidations in flutes are not overwound.
8. To insert directing plugs into support apertures. Flutes for internal protective caps 22 should be turned to the piston 9. To check up smoothness of movings of plugs in a support. To put forward plugs outside for installation of internal protective caps.
9. To establish internal protective caps in flutes of plugs 20 and напрессовать caps on seats of the case of a support 4.
10. To fix protective caps 22 by means of adaptation KM-404A.
The prevention

To use only new protective caps.


11. To drown directing plugs 20 in a support 4.
12. To screw the valve of release of air.
13. To establish in a support brake колодку with the gauge of deterioration of overlays (from outside the piston).
The prevention

To be convinced of correct installation of pins and разжимных springs.


14. To establish into place a support.