Daewoo Nexia

Since 1994 of release

Repair and car operation



Daewoo Nexia
+ The maintenance instruction
+ Maintenance service
+ The engine
+ 3. The engine (two top camshafts)
+ Cooling system
+ Топлевная and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. The electronic block of management and gauges
+ Transmission
- 10. A five-speed transmission and the main transfer RPO MM5
   10.2. The general description
   10.3. Diagnostics of malfunctions
   10.4. The possible reasons of the raised noise of a transmission
   10.5. Level check трансмиссионного oils
   10.6. Adjustment of a drive of the mechanism of switching
   10.7. The gear change lever
   10.8. The floor mechanism of management of a transmission
   10.9. Draught of the mechanism of management
   10.10. The intermediate lever
   10.11. A speedometer drive
   10.12. A cover of the mechanism of the switch
   10.13. Consolidations of semiaxes
   10.14. Transmissions in gathering
   10.15. Dismantling of a transmission and the main transfer
   10.16. Characteristic malfunctions of a transmission and the possible reasons
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. A forward suspension bracket
+ 15. A drive of forward wheels
+ 16. A back suspension bracket
+ Brake system
+ Body
+ Heating, ventilation
+ Electric equipment



10.15. Dismantling of a transmission and the main transfer
THE GENERAL DATA

Cover of the mechanism of switching


225. THE BOLT
234. THE STOPPER COVER
235. THE COVER OF THE MECHANISM OF SWITCHING

The intermediate lever of the switch

224. THE PLATEN WITH THE PLUG
225. THE PLUG WITH THE FINGER
226. THE BOLT
227. THE INTERMEDIATE LEVER OF THE SWITCH
228. THE SPRING
229. THE PLUG
230. THE SPRING RING
234. THE STOPPER COVER
235. THE COVER OF THE MECHANISM OF THE SWITCH
236. THE PIN

Installation additional картера in the adaptation

44. THE INCLUSION PLUG 5-Й TRANSFERS
70. THE BLOCK OF GEAR WHEELS OF THE PRIMARY SHAFT

Dismantle of a conducted gear wheel of 5th transfer

50. GEAR МУФТА THE SYNCHRONIZER
60. THE CONDUCTED GEAR WHEEL 5-Й TRANSFERS

Arrangement of stoppers of clamps of rods

33. The STOPPER (21,5 mm)
38. The STOPPER (50,4 mm)

Additional картер in gathering with shaft and gear wheels

10. THE SWITCHING PLUG 3-И AND 4-Й TRANSFERS
20. THE SWITCHING PLUG 1-Й AND 2-Й TRANSFERS
84. THE SWITCH LEVER 5-Й TRANSFERS

Installation of the bearing of the block of gear wheels

68. THE BEARING OF THE BLOCK OF GEAR WHEELS

70. THE BLOCK OF GEAR WHEELS OF THE PRIMARY SHAFT

Compression of a spring ring

31. THE SPRING RING

To remove or disconnect

PERFORMANCE ORDER
1. A stopper 234 from a cover of the mechanism of the switch 235.
2. To turn out bolts of 226 fastenings of a cover 235.
2а. To uncover 235 with картера 1.
3. To attach bolts a cover 235 to an arm of KM 552. 3акрепить an arm in adjusting adaptation KM-113-2.
4. Details of a cover of the mechanism of the switch:
    – A spring ring 230;
    – The plug 229;
    – A spring 228;
    – The intermediate lever of the switch 227;
    – The plug with a finger 225 and a pin 235.
The prevention

Other details are unattended and to dismantle from a cover does not follow.


5. To turn out a bolt 103 and to take out from картера the plug 101 drives of a speedometer.
6. The switch of a lantern of a backing 88.
7. To turn out bolts 54 and to uncover 51 картера. To include 2nd transfer.
8. To turn away bolts 65, to disconnect from картера 1 additional картер 35 and to take out from картера together with it transmission shaft.
9. To attach bolts additional картер 36 in gathering with shaft to arm КМ-552. To fix arm КМ-552 in установоч ном adaptation KM-113-2.
10. To turn away bolts 42 and to remove a plug of inclusion of 5th transfer 44.
11. A conducted gear wheel of 5th transfer 60, gear муфту the synchronizer 58 and a nave of the synchronizer of 5th transfer 56. To use stripper КМ-161А. To remove the needle bearing of 5th transfer 81, a ring 61 and both half rings 62.
12. An elastic ring 63 and a leading gear wheel of 5th transfer 64. To enclose on an end face of the block of gear wheels 70 support before stripper installation.
13. To turn out bolts 41 and to remove a connecting link of 5th transfer 46 together with the doggie 80. Выпрессовать a pin from a connecting link for replacement of the doggie.
14. Four stoppers 33, 38. To use stripper КМ-457А and assembly adaptation KM-J-7004. Springs 34. A clamp of the mechanism of switching 35. A pin 39. A pin of the mechanism of blocking 40.
15. A bolt 79 and a support 78. To establish rods of plugs consistently in position of 2nd, 5th and 3rd transfers. At inclusion of 3rd transfer the support will be pushed out.
16. Pins of plugs 3/4-й transfers and backing transfers. Опереть the top ends of rods of plugs on wooden брусок in order to avoid damage of directing apertures in additional картере.
17. Rods and plugs of inclusion of transfer of a backing and 3/4-й transfers from additional картера. Gear муфты inclusions of transfers should be in neutral position.
18. The lever of the switch of 5th transfer from additional картера.
19. The spring rings keeping the block of gear wheels 70 and secondary shaft 83 in подшипниковых support additional картера. For dismantle of fixing spring rings 31 and 69 to use assembly nippers КМ-443Д.
20. A pin 40 mechanisms of blocking from an aperture additional картера 36.
21. A secondary shaft 83, the block of gear wheels of a primary shaft 70, intermediate) a gear wheel of a backing 73, a plug 20 and a rod of 21 switchings of 1st and 2nd transfers from additional картера 36.
22. To clamp an axis 72 intermediate gear wheels in a vice through safety overlays of sponges. For axis dismantle slightly to knock with a hammer on additional картеру through copper выколотку.
23. To turn out five bolts of fastening of the right cover 126 to картеру.
24. By means of two screw-drivers to remove with картера the right cover 126.
25. To disassemble the main transfer:
       – To turn out bolts 113 and to remove the pallet картера 112;
       – To remove consolidations 107;
       – To put labels of mutual position on an adjusting nut 109 bearings and картер;
       – To turn out a bolt 106 and to remove a plate of a clamp 104;
       – To turn out an adjusting nut 109;
       – To take out the main transfer to gathering through the bottom window in картере.






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