Daewoo Nexia

Since 1994 of release

Repair and car operation



Daewoo Nexia
+ The maintenance instruction
+ Maintenance service
+ The engine
+ 3. The engine (two top camshafts)
+ Cooling system
+ Топлевная and exhaust systems
+ Electric chain
+ 7. Ignition system
+ 8. The electronic block of management and gauges
- Transmission
   9.2. The general description
   9.3. Diagnostics of malfunctions
   9.4. A cable of a drive of coupling
   9.5. A coupling pedal
   9.6. Conducted and press disks, a coupling drive
   9.7. Removal of air from a hydraulic drive of coupling
   9.8. The main cylinder
   9.9. The working cylinder of coupling
   9.10. The basic malfunctions of coupling, their reason and ways of elimination
+ 10. A five-speed transmission and the main transfer RPO MM5
+ 11. Automatic Transmission
+ Steering
+ Running gear
+ 14. A forward suspension bracket
+ 15. A drive of forward wheels
+ 16. A back suspension bracket
+ Brake system
+ Body
+ Heating, ventilation
+ Electric equipment



9.6. Conducted and press disks, a coupling drive
THE GENERAL DATA

Spring ring of a primary shaft

102. THE SPRING RING
103. THE SCREW

Dismantle of a primary shaft


Installation скоб for fixing of position of a press disk

 


Bolt of fastening of a plug of coupling

24. THE BOLT

Boltovoe fastening of the directing plug выжимного the bearing

19. DIRECTING PLUG VYZHIMNOGO OF THE BEARING
29. THE BOLT

Dismantle of plugs of the platen of coupling


To remove or disconnect

It is necessary to use:

– A stripper of 17-mm of a stopper of a cover картера transmissions;
– KM-323 Shlitsevoj a wrench;
– КМ-552 the Arm;
– KM-J-7004 the Assembly adaptation;
– КМ-526А the Complete set скоб;
– КМ-304 the Assembly rod;
– The assembly adaptation for installation of consolidation of a primary shaft.

PERFORMANCE ORDER
1. A negative wire of the storage battery.
2. To measure cвободную length of a carving tip of a cable. To write down result of measurement for use in the course of installation and preliminary adjustment of a new cable.
3. A tip of a cable 3 from the lever of the platen of 1 deenergizing of coupling.
3а. To remove a clip 2.
3б. To turn away a nut 4.
4. To lift the car and to fix it properly.
5. A grjazezashchitnyj guard.
6. The left forward wheel.
7. A stopper from a cover картера by means of stripper 17-mm.
8. The spring ring 102 fixing a primary shaft 104. Before dismantle to mark with a paint mutual position of a primary shaft and the block of gear wheels.
9. To turn out from a primary shaft the screw 103 with the help шлицевого nut ключп-КМ-323.
10. To establish in an aperture of a primary shaft a stripper. By means of assembly adaptation KM-J-7004 to take out a primary shaft from the block of gear wheels.
11. The pallet 15, having turned out bolts 16.
12. To press the lever of deenergizing of coupling and to establish one of скоб from complete set КМ-525А in a window of a casing of 26 couplings.
12а. To turn a flywheel on 120 degrees and to establish the second скобу.
12б. To turn a flywheel on 120 degrees and to establish third скобу.
The prevention

Press and conducted disks cannot be dismantled without preliminary installation of three скоб (fig. Coupling with тросовым a drive).


13. To turn away bolts of 28 fastenings a coupling peel to a flywheel and to remove washers 27. To support a coupling casing at dismantle of last bolt.
14. A casing of coupling 26 and a conducted disk 25.
15. To turn out a bolt of 24 plugs and to remove a washer 23.
16. To take out the platen 1 upwards from картера transmissions.
17. A plug 21 and выжимной the bearing 20 from the directing plug 19.
18. Directing plug 19, having turned away bolts 29.
18а. Consolidation 17 primary shaft from the directing plug 19.
18б. A sealing ring 18 from a flute in картере transmissions.
19. Plugs 22 platens of coupling. To use assembly rod КМ-304.

To establish or attach

Installation of the plug of the platen of coupling


22. THE PLATEN PLUG

Installation of consolidation of a primary shaft

19. DIRECTING PLUG VYZHIMNOGO OF THE BEARING

Installation on a casing скоб from complete set КМ-526А


AND. THE PRESS

26. THE COUPLING CASING

Labels of a relative positioning of a casing and flywheel

AND. LABELS OF THE RELATIVE POSITIONING OF THE CASING AND THE FLYWHEEL

26. THE COUPLING CASING
101. THE FLYWHEEL

Installation of a conducted disk coaxially with primary shaft

25. THE COUPLING CASING
104. THE PRIMARY SHAFT

Installation of a primary shaft in the block of gear wheels


PERFORMANCE ORDER
1. Plugs 22 platens of coupling. To use assembly rod КМ-304. After installation to grease plugs консистентной with greasing with a designation № 1052349 or equivalent.
2. Consolidation 17 primary shaft in directing plug 19. To use the assembly adaptation and a hammer.
3. A sealing ring 18 in I direct щую the plug 19 and to fix the plug 19 bolts 29 to картеру. To tighten bolts направля ющей plugs the moment of 5 Nanometers.
4. To grease a surface of the directing plug and a thin layer консистентной greasings with a designation № 1052349 or equivalent.
5. To grease an aperture выжимного подшипни ка with a thin layer консистентной greasings with a designation № 1052349 or equivalent.
6. The vyzhimnoj bearing 20 with a plug 21 on directing plug 19.
7. To insert from above the platen 1.
7а. To pass the platen in an aperture of a plug 21.
7б. To level a plug concerning the platen and to fix its bolt 24 with a washer 23. To tighten a bolt of a plug the moment of 35 Nanometers.
8. To establish in a press a new casing of 26 couplings.
8а. To press by means of a press petals диафрагменной springs and to establish in regular intervals on perimetre of a casing three скобы from complete set КМ-526А.
9. A casing of coupling 26 with a conducted disk 25 on a flywheel. The extended part of a nave of a conducted disk should be turned to картеру transmissions.
9а. To grease шлицы a conducted disk with a thin layer консистентной greasings with a designation № 1052349 or equivalent.
9б. To combine labels on a flywheel and a coupling casing.
9в. To screw in a flywheel two bolts 28 with washers 27.
9г. To tighten bolts of a casing of coupling by the moment of 15 Nanometers.
9д. To establish a conducted disk coaxially with шлицевым a shaft of a primary shaft. The primary shaft should be established in the block of gear wheels on initial labels.
10. To screw in a flywheel other bolts 28 with washers 27. To tighten bolts of a casing of coupling by the moment of 15 Nanometers.
11. To establish a primary shaft in an aperture of the block of gear wheels. To use assembly adaptation KM-J-7004.
12. To screw the screw 103 by means of key КМ-323. To tighten the screw of a primary shaft the moment of 15 Nanometers.
13. A spring ring 102 primary shaft. The ring keen edge should be turned to a cover картера.
14. A cover stopper картера by means of a stripper. Before installation to put on a carving a teflon sealant for connections of pipelines. To tighten a cover stopper картера the moment of 50 Nanometers.
15. To remove from a casing three скобы from complete set КМ-526А.
16. The pallet 15 and to fix its bolts 16. To tighten bolts of the pallet of coupling by the moment of 7 Nanometers.
17. A grjazezashchitnyj guard.
18. The left forward wheel.
19. To lower the car.
20. A tip 3 cables to the lever of the platen 1.
21. To screw a nut 4 on a carving tip of a cable in position with which it occupied before dismantling.
22. To adjust a coupling cable.
23. A clip 2.
24. A negative wire of the battery.